Kolon BASF innoPOM Inc., a 50:50 joint venture between Kolon Plastics and BASF of Germany established in 2016, said on Oct. 25 that its polyoxymethylene (POM) production plant in Gimcheon, Korea, has started operations.
The new production facility has an annual capacity of 70,000 metric tons. When combined with Kolon Plastics' existing annual POM production capacity of 80,000 metric tons, it creates the world’s largest POM production facility, with a total annual capacity of 150,000 metric tons. Construction of the 260 billion won (US$220 million) plant began in April 2016 and lasted for 27 months without any safety or environmental incidents.
The plant combines BASF’s stringent quality control system and its energy-saving technology with Kolon Plastics’ highly efficient and stable production capabilities, which were built over more than 20 years, to produce best-in-class POM products. Kolon BASF innoPOM will be able to provide a stable supply of POM to Kolon Plastics and BASF, each with their own sales network, enabling the two companies to cater to increasing market demand.
The shared facility, with separate production systems customized to serve each company’s customers, will enable a highly competitive form of cooperation. Kocetal® from Kolon Plastics and Ultraform® from BASF will be produced at the new plant using technologies from the two companies. BASF will be applying its global property and quality control standards throughout the process to ensure the same high quality as volumes produced in Germany.
POM production requires a complex, high-end technology and Kolon Plastics’ simplified production process has been recognized by BASF for its efficiency.
“The new plant we have built together with Kolon Plastics sets an industry benchmark for the production of POM. It employs innovative environmental management standards that improve production efficiency, resulting in less energy use. With BASF’s first POM production in Asia, we will be able to provide a stable supply of high-quality POM to the Asia Pacific region, as well as to the rest of the world,” said Raimar Jahn, president, performance materials, BASF.
“The joint venture leverages the strengths of each company and is a great example of how partners can work together to generate significant synergies and strengthen our global market position. We hope to continue this partnership in other areas of business as well,” said Kim Yeong-bom, joint-representative of KBI and representative director of Kolon Plastics.
Kolon BASF innoPOM will contribute to vitalizing the local economy, and create additional value in related industries such as maintenance and logistics.
Polyoxymethylene resins are engineering plastics used in complex and highly durable components. Their high strength and resilience, friction performance and chemical resistance enable a broad range of applications in automotive manufacturing as well as in electric and electronic goods. More than 40% of the world’s demand is used for manufacturing key vehicle components such as fuel pumps and safety belts. Global chemical companies are focusing on developing lighter and stronger high-quality engineering plastics, supporting the growing trend towards lightweight vehicle materials for greater fuel efficiency.